Sheet Metal Fabrication service for heating & cooling Supply

An HVAC system is a complex assembly that primarily relies on various parts working altogether seamlessly.We recognize the superior return from solutions targeted toward your specific requirements. Our custom sheet metal fabrication shop is at your disposal. Our professional engineers are here to resolve the toughest challenges. Combining state-of-the-art technology with precision procedures and top quality materials, we provide a final product that’s suited to and able to withstand the stress of performance from your heating and cooling equipment.

Sheet Metal is a grand term for a metallic material’s thin sheet that will become a structure or a product through the fabrication process. This metal is a great choice for cooling and heating equipment because it improves duct design components’ performance. These sheet metal components are easy to install and can also provide strength, durability, and energy efficiency to endure environmental elements and high temperatures.

Here are the common materials used in sheet metals:

Aluminum – due to its resistance to corrosion and lightweight, aluminum has become a tremendously popular option for ductwork. This material is proven to be reliable for both indoor and outdoor. Easy installation and bendable to fit in any shape are two of the significant advantages of aluminum.

Galvanized Mild Steel – one of the best duct designs for buildings is made from galvanized light steel with a rust-resistance zinc coating. This particular design is preferably used because it can be customized and can provide enough protection against air loss, thus lowering energy bills. The smooth quality of galvanized steel minimizes the airflow compared to the other duct materials.

Stainless Steel – this material is another useful kind of sheet metal, especially for budget-conscious building owners. It provides the same amount of strength as galvanized steel and aluminum. It also has a high resistance to moisture and corrosion.

Every metal type is usually used for various products and different purposes based upon its resistance to strength, durability, and heat. Most of the HVAC systems installed by contractors nowadays, including the other parts and ductworks, are commonly made from either aluminum or galvanized steel.

A Guide to Sheet Metal Design Process

Many people tend not to understand the basic steps involved in the sheet metal manufacturing process. The absence of fundamental knowledge can make it difficult to have realistic requirements and expectations for a project. The sheet metal processing methods often involve a multi-step process, requiring several skilled experts and tools for successful job completion.

The Idea

Every rapid prototyping process begins with an idea, and sheet metal design is no exception. It begins with basic concepts of what you want as a designer. You can put these ideas down roughly to provide realistic requirements for your project. It may also involve the designing of a 3D model of the desired sheet metal component. The version often includes requirements for wall thickness, bend radii, hole orientation, bend allowance, and greater.

Creating Engineering Drawings

After the completion of a 3D model, there is a need to create drawings for manufacturing. Before any work can begin, engineers need to develop blueprints. These blueprints will determine the specifications of the sheet metal needed to make initial drawings.

The drawings are what will be sent to the machine shop. The drawings often include all manufacturing information such as material selection, surface finishing, and more.

Manufacturability Analysis

Along with other related calculations, the drawings will be rechecked to ensure they follow requirements and specifications. Following a DfM strategy helps to focus on simplifying the

 designs and possible reduction of part counts. Such analysis suggests standardizing parts for various applications.

Furthermore, engineers will get insights into developing designs that can be easily manufactured. Once the manufacturability analysis is complete, there will be a final shop drawing with in-depth calculations of stress/strain levels and load limitations. The information available therein will determine the sheet metal fabrication process.

Prototype Development

Once there is a sheet metal design model, engineers carry out several processes to maintain the component’s geometry. These methods include cutting, bending, punching, stamping, and welding. Surface finishes also help to improve the aesthetics of the created prototype. It is important to carry out these steps one after the other. Rushing through the process or skipping one step may compromise the quality and integrity of the final product.

Prototype Testing

After developing the prototype, clients then evaluate the prototype to ensure that it meets their requirements. The testing may also involve using such components in real-life conditions. Also, evaluation can be done with users giving feedback on the products.

Full-Scale Production

A prototype that passes testing and meets the specified specification will go into full element production.